Yukon Oil Furnace Owner's Manual

Browse online or download Owner's Manual for Water heaters & boilers Yukon Oil Furnace. Yukon Oil Furnace Owner`s manual User Manual

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Alpha American Co., 10 Industrial Blvd., Palisade, MN 56469
www.yukon-eagle.com 1-800-358-0060
Oil/Wood - Gas/Wood
Warm Air Central Heating Furnaces
OWNER'S
MANUAL
Assembly
Installation
Operation
Repair Parts
Maintenance Tips
Model No.
LWO-112 (Oil Fired)
LWG-112 (Gas Fired)
LWO-168 (Oil Fired)
LWG-168 (Gas Fired)
CAUTION:
Read Rule s And
In st ru ct io ns
Ca re fu ll y F or
Sa fe Operatio n
IMPORTANT: Installation must be made in
accordance with NFPA, and state and local ordinances
which may differ from this installation manual.
YUKON HUSKY/EAGLE I
YUKON POLAR/EAGLE II
All furnaces in this owner's manual are
UL Listed in UL file #MH 11057
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Summary of Contents

Page 1 - OWNER'S

Alpha American Co., 10 Industrial Blvd., Palisade, MN 56469www.yukon-eagle.com 1-800-358-0060Oil/Wood - Gas/WoodWarm Air Central Heating FurnacesOWNER

Page 2 - Questions?

SpecificationsMODEL LWO-112 (Oil)Input rating ...

Page 3 - TABLE OF CONTENTS

Questions? Visit www.yukon-eagle.com or call 1-800-358-0060PLAN YOUR INSTALLATIONIt is recommended to read through the entire manualbefore beginning y

Page 4 - Safety Statements

Plan Your InstallationFIG. 4ABOVE TOP OFWARM AIR PLENUMFROM THEFRONTFROM SIDESAND BACKFROM CHIMNEYCONNECTOR6 FT OFPLENUMBEYOND6 FT OFPLENUMCLEARANCES

Page 5 - Unpack and Check Your Cartons

FIG. 5AIR CONDITIONING COIL MUSTBE INSTALLED WITH A METALCONDENSATE PAN.DO NOT USE PLASTIC PANDUCTS SHOULD BE LARGE ENOUGHTO HANDLE GRAVITY AIR FL

Page 6

InstallationFIG. 7PLACE FURNACEReview all instructions in the Planning YourInstallation section. Place the furnace in the pre-selected location.Refer

Page 7

InstallationFIG. 9OIL BURNER INSTALLATION• Model LWO-112 burner has a (140,000 BTU input)1.00 G.P.H. 80 degree H nozzle installed at the factory. •Mod

Page 8

InstallationFIG. 11Questions? Visit www.yukon-eagle.com or call 1-800-358-0060DRAW COLLAR (Models LWO-168 & LWG-168 ONLY)Firmly attach the draw co

Page 9

InstallationSMOKE BAFFLESThe smoke baffles are factory installed. Theymust be checked to see that they have notbecome dislodged during shipping. See F

Page 10 - Specifications

InstallationFIG. 16FanLimitControlINSTALLING THE HONEYWELL FAN/LIMITCONTROLIncluded in the accessory carton is a white sheet metalbracket that is 8-1/

Page 11 - Plan Your Installation

Questions? Visit www.yukon-eagle.com or call 1-800-358-0060MOUNTING THE THERMOSTATSThe thermostats must be mounted on an interiorcentrally located wal

Page 12

DANGERRISK OF FIRE OR EXPLOSIONDo not burn garbage, gasoline, drain oil, kerosene, thinners, etc.WARNINGRISK OF FIRETightly close the firing door and

Page 13

Questions? Visit www.yukon-eagle.com or call 1-800-358-0060FUEL TANKS AND FUEL LINESFuel tanks and fuel lines must be installed inaccordance with requ

Page 14 - Installation

InstallationQuestions? Visit www.yukon-eagle.com or call 1-800-358-0060GAS PIPE SIZINGCheck with your local gas supplier to determine total gasload fo

Page 15

InstallationFUME SENSOR (GAS MODELS ONLY)The FUME SENSOR is a manual reset heat/pressuresensor. It will shut down the gas burner. This occurs whenther

Page 16

ELECTRIC WIRINGAll electrical wiring must be done in accordance with theNational Electrical Code. The code needs to be legallyauthorized in the area w

Page 17

24 Volt Field WiringTerminal 2controlsgas/oil burnerthermostatTerminal 1controls wooddamper/woodthermostatRC R Y CWGRC R Y CWGCR12TTOIL or GASBURNER

Page 18

FIG. 24CAUTION: Do not use any smokepipes less than 24 gauge betweenfurnace and chimney.WARNING: No damper, heat saver, orautomatic vent damper devi

Page 19

InstallationINSTALLATIONInstall barometric draft control usinga 24 or 26 gauge 8” X 8” X 8” blacksheet metal Tee.DO NOT ATTACH DRAFTCONTROL TO TOP

Page 20

PROPER CHIMNEYSThe National Fire Protection Association (NFPA) requires that all factory built chimneys be Listed andinstalled in accordance with cond

Page 21

InstallationQuestions? Visit www.yukon-eagle.com or call 1-800-358-006028

Page 22

COMBUSTION AIRMake-up outside air must be provided to furnace forproper fuel combustion. This is provided by openingsto outside of building. These ope

Page 23

TABLE OF CONTENTSINTRODUCTIONSafety Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 24 - 24 Volt Field Wiring

Questions? Visit www.yukon-eagle.com or call 1-800-358-0060FURNACE LOCATED IN CONFINED SPACEWhen the furnace is in utility room, install two open gril

Page 25

Questions? Visit www.yukon-eagle.com or call 1-800-358-0060Operating InstructionsOIL FIRING THE UNITTo start the oil burner on a new installation1. Ch

Page 26

Operating InstructionsFIG. 30Gas Firing the UnitTo Start the Gas burner on new installation1. With gas line in “off” position, install burner using g

Page 27

Operating InstructionsQuestions? Visit www.yukon-eagle.com or call 1-800-358-0060BEST WOOD TO BURNAll solid fuel, whether it is coal, pine, oak or any

Page 28

Operating InstructionsIMPORTANT: Keep ash drawer empty.Primary air to the wood chambertravels under the grate. The grates willwarp and eventually bur

Page 29

Operating InstructionsQuestions? Visit www.yukon-eagle.com or call 1-800-358-0060WHAT SIZE COAL SHOULD I BURN?The air space between the furnace grates

Page 30

Questions? Visit www.yukon-eagle.com or call 1-800-358-0060Operating InstructionsOPERATING INSTRUCTIONS FOR BURNING COALON 1/2-INCH OPENING GRATES (Op

Page 31 - Operating Instructions

Questions? Visit www.yukon-eagle.com or call 1-800-358-0060Wiring DiagramsOIL AND WOOD HEATING ONLY37

Page 32

OIL AND WOOD HEATING WITH A/CWiring Diagrams38

Page 33

GAS AND WOOD HEATING ONLYWiring Diagrams39

Page 34

DANGERS-CAUTION-FIRE HAZARDS(Burn wood logs or coal only)Do not install a power humidifier on the warm air plenum.Do not load wood above secondary air

Page 35

GAS AND WOOD HEATING WITH A/CWiring Diagrams40

Page 36

MaintenanceGRATE CARE - ASH REMOVALIt is necessary that ashes be removed from the ash panon a daily basis. The ashes should never be allowed toaccumul

Page 37 - Wiring Diagrams

MaintenanceSMOKE PIPE, CHIMNEY AND SECONDARYHEAT EXCHANGERDo not burn green or freshly felled wood. This maycause creosote and soot to build up in chi

Page 38

MaintenanceFURNACE BLOWER ADJUSTMENTSet adjustable motor pulley so blower will giveapproximately 80-90º F temperature rise through furnace.After pulle

Page 39

Questions? Visit www.yukon-eagle.com or call 1-800-358-0060DUCT WORK AND BLOWER SPEED ADJUSTMENTSupply and return duct system should be sized properly

Page 40

MaintenanceQuestions? Visit www.yukon-eagle.com or call 1-800-358-0060TESTING INSTALLATIONS FOR EFFICIENCYA Draft gauge must be used. Draft in smoke p

Page 41 - Maintenance

MaintenanceTEST PROCEDUREStep 1.Set the thermostat high enough so that the unit will runfor at least 15 minutes, the maximum time that shouldbe requir

Page 42

MaintenanceFIG. 42FIREBRICK PLACEMENTModels (LWO-112 & LWG-112 ONLY) (Fig. 42)Lower Row1. Place 3 ea. 12”x 6” bricks at rear of firebox2. Place 4

Page 43

MaintenanceOIL BURNER MAINTENANCEMAINTENANCE AT THE END OF THE HEATINGSEASON:1. Shut off electric current to burner at fuse panel.2. If oil filter has

Page 44

MaintenanceHOW TO PREVENT RUST AND CORROSIONAt the end of each heating season, clean both primaryand secondary heat exchangers. Also, clean the ash pa

Page 45

Unpack and Check Your CartonsINSPECT SHIPMENTYour furnace is shipped complete in three cartons.Note any damage to the shipping cartons. Remove allitem

Page 46

SMOKE IN THE FURNACE ROOMThis condition is usually caused because smokeis not being drawn up through the chimney. Othercauses could be a failed (fireb

Page 47

OVER HEATING WHEN BURNING SOLID FUEL ASYOUR PRIMARY SOURCE OF HEATIf your home is overheating, your furnace is providing heatwhen the thermostat is sa

Page 48

Exploded Views & Parts ListEAGLE I - HUSKYMODELS LWO-112 & LWG-11252

Page 49

REPAIR PARTS-Combustion Chamber Assembly (Left Hand Shown)EAGLE I- HUSKY OIL/GAS-SOLID FUEL COMBINATION FURNACEModels LWO-112 and LWG-112Key No.

Page 50

Exploded Views & Parts ListEAGLE II - POLARMODELS LWO-168 & LWG-16854

Page 51

(Left Hand Shown)EAGLE II - POLAR OIL/ GAS-SOLID FUEL COMBINATION FURNACEModels LWO-168 and LWG-168Key No. Left Hand Right Hand P

Page 52 - MODELS LWO-112 & LWG-112

Questions? Visit www.yukon-eagle.com or call 1-800-358-0060Exploded Views & Parts ListWAYNE MODEL MSROIL BURNERGUN ASSEMBLY56

Page 53 - Models LWO-112 and LWG-112

BURNER COMPO N E N T S W A Y N E MODEL MSRPAR T DE SCRIP TI ON A ND PART NU MB ER W HE N ORDER IN G PAR TSNO. Part

Page 54 - MODELS LWO-168 & LWG-168

Exploded Views & Parts ListWAYNE MODEL P250AF-DINGAS BURNER58

Page 55 - Not Illustrated/ ** Optional

BURNER COMPONENTS WAYNE MODEL P250AF-DINKey No. Part Description Part Number1 Control Box Cover ASM 628992 Time Delay Relay 100983-0023 Transfo

Page 56 - OIL BURNER

YUKONTROL SOLID-STATEFURNACE CONTROL This is the solid-statecontrol that coordinates the gas or oil burnerfunction with the wood/coal damper so that y

Page 57

Exploded Views & Parts ListTHIS CIRCULATING FAN PERFORMANCE CURVECHART IS FOR DETERMININGMOTOR HORSEPOWER NEEDSCIRCULATING FAN PERFORMANCE CURVE C

Page 58 - GAS BURNER

Exploded Views & Parts ListCIRCULATING FAN PERFORMANCE CURVE CHARTMODELSLWO-168 AND LWG-168THIS CIRCULATING FAN PERFORMANCE CURVECHART IS FOR DETE

Page 59

Problem: If you do not seem to be getting enough air circulation...Cause: Air filter is dirty Correction: Clean or replace air filter as necessaryTr

Page 60 - LWO-112 AND LWG-112

NotesModel Number: __________________________________ Serial Number:__________Installation Date:_______________________Contractor_____________________

Page 61 - LWO-168 AND LWG-168

Alpha American Co., 10 Industrial Blvd., Palisade, MN 56469www.yukon-eagle.comEAGLE OWNER'SMANUAL• Assembly• Installation• Operation• Repair Par

Page 62 - Troubleshooting

Furnace Features - Eagle I - Husky7

Page 63

Furnace Features - Eagle II - PolarYUKONTROL SOLID-STATEFURNACE CONTROL This is the solid-statecontrol that coordinates the gas or oil burnerfunction

Page 64 - For Model’s

Furnace Features - Eagle II - Polar9

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